Monday, October 26, 2009

Hidden hinges

The upper 75% of the prop pylon tower will hinge forward so we can cartop travel the assembly. We are going to fair the pylons themselves so these hinges needed to be internal to the pylon spar caps.

The pylons rise upwards at an angle (leaning towards each other for triangle stability), but the hinge pivot axis needs to be horizontal. Embedding a straight piece of steel into the cap put each end of the hinge too close to the edge of the cap for good strength. I welded up an offset hinge that would not weaken the cap too much.

The hinge material will stay vertical and the top cap will pivot on a large pin. I will radius the bottom of that top cap to allow it to pivot cleanly.